Turbine Control Systems Market

Turbine Control Systems Market Sizes by Type (Steam Turbine Control System, Gas Turbine Control System, Wind Turbine Control System, and Hydro Turbine Control System), By Component (Software, and Hardware), By Function (Speed Control, Temperature Control, Pressure Control and Others), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2024 to 2033

Base Year: 2023 Historical Data: 2020-22
  • Report ID: TBI-14459
  • Published Date: Jul, 2024
  • Pages: 239
  • Category: Energy & Power
  • Format: PDF
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The global turbine control systems market was valued at USD 18.5 Billion in 2023 and is anticipated to grow at a CAGR of 4.1% from 2024 to 2033. A turbine control system consists of hardware and software to manage turbine functions. The primary goals of the control system include stabilizing operations, maintaining efficiency, and promoting safety by supervising multiple parameters like temperature, speed or pressure levels to optimize performance whilst countering possible failures or dangers. The anticipated growth within this industry is expected due to increasing investments focused on offshore wind farms, driven mainly by growing demand for renewable energy sources. Furthermore, environmental concerns surrounding conventional forms of energy generate a greater need for infrastructure investment, including an increased requirement for efficient and dependable systems such as those operated through turbine controls.

Market Introduction:

Turbine control systems are pivotal in several sectors, notably power generation, aviation, and marine applications. Their prime function is to oversee and streamline turbine operations for optimal performance while ensuring safety and dependability. Turbine control systems are intricate constructs comprising diverse technologies, methods, and components handpicked to work efficiently on particular turbines, such as wind turbines or gas & steam ones. A turbine control system, a dynamic interplay of hardware and software, is designed to regulate the operation of a turbine. The primary goals of such systems are to optimize performance, prevent damage, and enhance operational efficiency. This is achieved through continuous monitoring of factors such as temperature, pressure, speed, and vibration, and making immediate adjustments to maintain the turbine's ideal working conditions at all times.

The effectiveness of a turbine control system is largely contingent on the controller's implemented algorithms and control strategies. These methods can range from basic proportional-integral-derivative (PID) techniques to more advanced model predictive control (MPC) and adaptable approaches. PID controllers are commonly utilized due to their simplicity and effectiveness in various scenarios, as they modify inputs based on errors by comparing desired setpoints with actual measurements while accounting for current error rates. However, intricate systems may utilize MPCs that use dynamic models of turbines to predict future behavior patterns while optimizing actions over predetermined periods. Furthermore, adaptive strategies adjust parameters promptly during alterations in operation conditions or device dynamics, ensuring efficient process performance at all times.

Turbine Control Systems Market Size

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Recent Development
  • In February 2023: Offering a portfolio of OvationTM Green software and automation solutions for renewable energy production, Emerson developed its market-leading Ovation automation platform. This aspect helps power producers manage their green electricity operations more dependably, increasing output and availability while reducing costs.       

Market Dynamics:

Drivers

Increasing Demand for Renewable Energy - The increasing demand towards renewable energy sources propels the turbine control systems market. Governments and organizations worldwide are investing heavily in such projects, including wind, solar, and hydropower, to combat climate change while reducing carbon emissions. Wind turbines have seen remarkable progress due to their significant potential for generating clean power. For optimal performance of these turbines, which includes blade pitch management and protection against brutal weather conditions like extreme winds, reliable boosters must be part of efficient control systems. An advanced control system is also necessary to align with renewable resources' integration into a grid-based Power supply network, efficiently distributing energies while assuring reliability and stability at every level. Moreover, since there's been a rising demand globally for renewable energy-use implementation, which has been continually increasing over time, this aspect provides endless opportunities within this sector, especially regarding innovative solutions necessitating efficient costs or increased yields from renewable energy installations.

Restraints:

High Investment & Operational Costs – One of the primary challenges facing the turbine control systems market is the high initial investment and operational costs associated with advanced control technologies. Implementing state-of-the-art turbine control systems requires substantial capital expenditure, which includes the cost of high-precision sensors, advanced control algorithms, sophisticated data analytics platforms, and robust communication networks. Additionally, operational costs such as maintenance, calibration, and system upgrades can further escalate the total cost of ownership. These financial burdens can be particularly prohibitive for small and medium-sized enterprises (SMEs) or entities operating in regions with limited financial resources. The significant capital and operational expenditures act as a barrier to entry, limiting the adoption of advanced turbine control systems and hindering market growth. This factor is limiting the market growth.

Opportunities:

Technological Advancements - Turbine control systems are primarily fueled by technological innovation, which remains at the forefront of market drivers. Digital control systems, sensor technology, data analytics and artificial intelligence advancements have revolutionized how turbines can be monitored and controlled. The precision, flexibility, and integration capabilities offered by digital controls outdo traditional analog counterparts, leading to better turbine operation efficiency and enhanced reliability. Advanced sensors that use modern materials coupled with wireless communication methods have significantly improved accuracy when it comes to data acquisition for more reliable monitoring practices. The availability of real-time analytics also enables highly effective condition monitoring while leveraging massive amounts of operational data so trends can easily be identified, allowing optimization towards performance boosts and greatly reduced downtimes. Machine learning algorithms alongside AI applications continue getting integrated into these mechanisms, boosting decision-making processes, vastly improving fault detection procedures, and optimally coordinating optimal maintenance schedules and upgrade paths.

Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. North America region emerged as the most prominent global turbine control systems market, with a 38.0% market revenue share in 2023. Renewable energy projects, specifically wind and solar power, are receiving substantial investments in the North American region. The U.S. is one of the largest markets for wind energy, with significant contributions from both onshore and offshore wind farms to their overall source of electricity. Additionally, Canada is heavily investing in hydroelectricity and wind-generated power by utilizing its large natural resources. Due to these renewable energy advancements driving demand, turbine control systems must be enhanced to optimize performance while successfully integrating renewable sources into an existing electrical system grid. Furthermore, a growing priority placed on sustainability within North America's economy helps speed up adoption rates towards advanced turbine technology innovations, which assist cleaner-energy initiatives across several industries.  The regional market players also engage in various market strategies such as product innovation, product differentiation, mergers, acquisitions, partnerships, and strategic alliances to maintain their competitive edge.

North America Region Turbine Control Systems Market Share in 2023 - 38.0%

 

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  • In April 2023: Naval fuel cell technology development will be done in partnership with GE Power Conversion and Nedstack Fuel Cell Technology. The companies are working hard to provide alternative marine fuel and electric power technology options to the global marine market.
Type Segment Analysis

The type segment includes steam turbine control system, gas turbine control system, wind turbine control system, and hydro turbine control system. The steam turbine system segment dominated, with a market share of around 36% in 2023. The steam turbine is a heat engine that revolves and is best employed for powering an electric generator. The steam turbine has better temperature efficiency than reciprocating engines and a substantial power-to-weight ratio over the latter. Consequently, it fits large-scale thermal plants well since steam has greater enthalpy levels, translating to comparatively lower mass flow amounts when pitted against gas turbines; moreover, because of their remarkable dependability - especially in environments where consistent high-power output prevails- steam turbines serve quite effectively.

Component Segment Analysis

The component segment includes hardware and software. The hardware segment dominated, with a market share of around 58% in 2023. A significant portion of the global turbine control systems market comprises hardware components that are essential in facilitating physical control and monitoring. Sensors like temperature, pressure, vibration, and speed sensors are critical for measuring various parameters crucial to turbine operation. Actuators like valves, servos and motors help regulate mechanical processes within turbines. The demand for high-precision sensors along with durable actuators enables their increased share value in this market sector. Programmable Logic Controllers (PLCs) & Distributed Control Systems (DCS) serve as core hardware components offering real-time automation & torque modulation during turbine operations, respectively; PLCs are widely used regarding discrete task controls while a DCS offers comprehensive system management capabilities through integrated oversight features.

Function Segment Analysis

The function segment includes speed control, temperature control, pressure control and others. The pressure control segment dominated, with a market share of around 33% in 2023. Pressure control systems play a crucial role in maintaining optimal pressure levels to ensure turbine systems' safe and efficient operation. These solutions regulate gas, steam or water pressures to prevent equipment overpressure, leaks and performance deterioration. Enhanced reliability and operational safety resulting from effective pressure control have contributed significantly to the widespread adoption of turbines across diverse sectors such as power generation, oil & gas production facilities, as well as chemical processing plants & water utilities that depend on these systems for maintaining process integrity and optimizing resource utilization. Thus, the market demand generated from these industries drives the deployment of pressure control solutions/functionalities.

Some of the Key Market Players:
  • ABB
  • Siemens Energy
  • Eaton
  • General Electric
  • Schneider Electric
  • Honeywell International
  • Voith GmbH & Co. KGaA
  • Emerson Electric Co.
  • Rockwell Automation
  • Sulzer
  • Yokogawa Electric Corporation
  • Mitsubishi Electric Corporation
  • WOODWARD
  • Vestas
  • Danfoss
  • ANDRITZ
  • Hitachi

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2023 USD 18.5 Billion
Market size value in 2033 USD 27.65 Billion
CAGR (2024 to 2033) 4.1%
Historical data 2020-2022
Base Year 2023
Forecast 2024-2033
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East & Africa. Furthermore, the regions are further analyzed at the country level.
Segments Type, Component, Function

Frequesntly Asked Questions

As per The Brainy Insights, the size of the global turbine control systems market was valued at 18.5 billion in 2023 to USD 27.65 billion by 2033.

The global turbine control systems market is growing at a CAGR of 4.1% during the forecast period 2024-2033.

North America region became the largest market for turbine control systems.

The escalating demand for turbine control system across end-user industries is driving the market's growth.

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This study forecasts revenue at global, regional, and country levels from 2020 to 2033. The Brainy Insights has segmented the global turbine control systems market based on below-mentioned segments:

Global Turbine Control Systems Market by Type:

  • Steam Turbine Control System
  • Gas Turbine Control System
  • Wind Turbine Control System
  • Hydro Turbine Control System  

Global Turbine Control Systems Market by Component:

  • Hardware
  • Software

Global Turbine Control Systems Market by Function:

  • Speed Control
  • Temperature Control
  • Pressure Control
  • Others

Global Turbine Control Systems Market by Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

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Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

The Brainy Insights offers comprehensive research and analysis, based on a wide assortment of factual insights gained through interviews with CXOs and global experts and secondary data from reliable sources. Our analysts and industry specialist assume vital roles in building up statistical tools and analysis models, which are used to analyse the data and arrive at accurate insights with exceedingly informative research discoveries. The data provided by our organization have proven precious to a diverse range of companies, facilitating them to address issues such as determining which products/services are the most appealing, whether or not customers use the product in the manner anticipated, the purchasing intentions of the market and many others.

Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
  • Industry/Market databases such as Statista, and Factiva provides market/industry insights and deduce certain formulations. 
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Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
  • Purchasing managers, technical personnel, end-users
  • Key opinion leaders such as investment bankers, and industry consultants

Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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