The global recycled carbon fiber market was valued at USD 128.73 million in 2022 and growing at a CAGR of 12.85% from 2023 to 2032. The market is expected to reach USD 431.21 million by 2032. North America is expected to increase the fastest during the forecast period.
Recycled carbon fiber is one of the most durable and lightweight materials used to create composite materials. Compared to entirely new carbon fiber, recycled carbon fiber has advantages such as a 30% cost reduction and decreased waste going to landfills. Recycling carbon fibers includes utilizing scrap materials, dry fiber waste, and thermoset carbon fiber-reinforced composites produced during these materials' processing. Recovering carbon fibers from carbon-reinforced composites and waste is called recycled carbon fibers. Compared to virgin carbon fiber, recycled carbon fiber typically has good mechanical properties. According to stiffness measurements, recycling processes produce recycled fibers with a comparable stiffness to pure fiber. The recovery of carbon fiber by the pyrolysis process results in a more significant loss of strength of up to 10%. As a result of the process' increased friction and the impact of the oxidizing environment, the fluidized bed method, in contrast, exhibits a 50% drop in strength. As more recovered fiber becomes available and commercial efforts to recycle carbon fiber from old composite materials improve, additional applications for recovered fiber will become necessary. To utilize recovered carbon fiber as a structural reinforcement, wet lay methods are being evaluated for producing non-woven mats. Carbon fiber is frequently employed in lightweight structures due to its high specific mechanical characteristics. Some significant civil aerospace projects have experienced rapid growth, like the Airbus A350 and the Boeing 787 Dreamliner. The source of recycled carbon fiber is the reused components from CFRP composites. The primary providers of this composite scrap are the end-user industries, including aerospace and military, automotive, and transportation. Composites can increase product longevity and lessen corrosion. Waste carbon fiber generated during the production of thermoset carbon fiber-reinforced composites and other dry and prepreg scrap sources are the two primary sources of recycled carbon fiber. When final carbon-based products are generated, around 30% of the carbon fiber that was initially produced is wasted. High tensile strength, chemical resistance, low thermal expansion, and weight similar to virgin carbon fiber are all characteristics of recycled carbon fibers.
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Government policies governing the usage of eco-friendly items- Developed nations like Germany, the US, and Japan prioritize using environmentally friendly products as a substitute for petroleum-based products. Recycled carbon fiber is being used in many car models in the automotive industry. The EU and other nations, including the US, India, and Japan, will likely introduce regulatory legislation to enhance the use of recycled carbon fiber, particularly in the automotive and transportation end-use industry. The EU's laws require new cars to meet emission reduction goals to enhance fuel efficiency and lower CO2 emissions.
Lack of technological expertise- The market's lack of technical resources restricts growth in manufacturing recycled carbon fiber. Production processes for recycled carbon fiber must preserve their original mechanical qualities after processing. Less information is available regarding recycled carbon fiber's mechanical and processing qualities. It is necessary to apply proper processing technology to match the quality of recycled carbon fiber and virgin carbon fiber. Many recyclers lack a basic technical understanding of process standardization. The key issues facing the production of recycled carbon fiber are process standardization, design consistency, and maintenance.
Increased use of reusable and lightweight components in the automotive and transportation sectors- Due to strict government rules and regulations, there is a rising demand for items made of easily recyclable, environmentally friendly fiber and fiber-reinforced composites. Using environmentally friendly products is a priority for developed nations like Germany, the US, and Japan. 85% of the materials used in automobiles must comply with an EU rule that they are recyclable. Carbon fiber waste gets recovered and used to create new products, making recycled carbon fiber an excellent material for usage in many different sectors. Automotive parts are affordable because they are made from recycled carbon fiber.
Composite waste is not readily available- Recycled carbon fiber is derived from CFRP composite waste materials. The end-use sectors such as aerospace & defence and automotive & transportation are the primary sources of this composite scrap. Composites can reduce corrosion and extend product life. As a result, defective used-up composite parts are available on the recycling market. A short time is needed to acquire more significant volumes for recycling. This is one of the main obstacles producers of recycled carbon fiber are facing.
The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. Asia-Pacific emerged as the highest in the global recycled carbon fiber market, with a share of 34.06% in 2022. One of the significant factors propelling market development in this area is the growing demand for three-dimensional (3D) printed components and parts across end-user industries. Rapid prototyping is made feasible by 3D printing. It is an efficient additive manufacturing technique. Additionally, it assists in extending the range of part design options restricted by other conventional production techniques. The manufacture of filaments for 3D printing equipment frequently uses carbon fiber. This is mainly because of their extraordinary strength, moisture resistance, and environmental friendliness. The rising demand for athletic products in this area contributes to market expansion. Carbon fiber is used extensively in this industry due to its strength and lightweight.
Asia-Pacific Region Recycled Carbon Fiber Market Share in 2022 - 34.06%
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The type segment is divided into milled carbon fiber, non-woven mats, and chopped carbon fiber. The non-woven mats segment had the highest market share of 36.28% in 2022 in the recycled carbon fiber market. Non-woven mats are commonly used to produce sheet-moulded parts for the automobile industry. The demand for the segment is anticipated to grow substantially as automakers in the transport industry are increasingly looking for substitutes of raw carbon fiber for vehicle light-weighting that are less expensive. These can be utilized in intermediate products such as sheet moulding compounds, recycled carbon fiber prepregs, and interlaminar layers for sporting products. They apply to both thermoplastic and thermoset matrix systems.
The end-user industry segment is divided into consumer goods and electronics, aerospace and defense, wind energy, automotive, sporting goods, industrial, and others. The automotive segment had the highest market share of 17.62% in 2022 in the recycled carbon fiber market. Compression moulding and battery boxes for exterior and interior car parts are two examples of applications for recycled carbon fibers. The largest customer of these materials is the automotive sector. The increased need for light and sustainable resources driven by environmental requirements drives the market for recycled carbon fibers. Additionally, there will be many chances where composites will play a significant role because of the increased interest in autonomous vehicles, electric vehicles and connection features in cars. Additionally, the market is growing due to the substantial cost savings from the reduced price of recycled carbon fibers compared to virgin ones.
Report Description:
Attribute | Description |
---|---|
Market Size | Revenue (USD Billion) |
Market size value in 2022 | USD 128.73 Million |
Market size value in 2032 | USD 431.21 Million |
CAGR (2023 to 2032) | 2023-2032 |
Historical data | 2019-2021 |
Base Year | 2022 |
Forecast | 2023-2032 |
Regional Segments | The regions analyzed for the market are Europe, Asia Pacific, North America, South America, and Middle East & Africa. |
Segments | Type, End-user Industry |
As per The Brainy Insights, the size of the recycled carbon fiber market was valued at USD 128.73 million in 2022 & USD 431.21 million by 2032.
Global recycled carbon fiber market is growing at a CAGR of 12.85% during the forecast period 2023-2032.
Asia-Pacific region emerged as the largest market for the recycled carbon fiber.
Government policies governing the usage of eco-friendly items is a significant driving factor for the growth of the recycled carbon fiber market.
Lack of technological expertise is a significant restraining factor for the growth of the recycled carbon fiber market.
Increased use of reusable and lightweight components in the automotive and transportation sectors is a significant opportunity for the growth of the recycled carbon fiber market.
Composite waste is not readily available is a significant challenge for the growth of the recycled carbon fiber market.
1. Introduction
1.1. Objective of the Study
1.2. Market Definition
1.3. Research Scope
1.4. Currency
1.5. Key Target Audience
2. Research Methodology and Assumptions
3. Executive Summary
4. Premium Insights
4.1. Porter’s Five Forces Analysis
4.2. Value Chain Analysis
4.3. Top Investment Pockets
4.3.1. Market Attractiveness Analysis By Type
4.3.2. Market Attractiveness Analysis By End-user Industry
4.3.3. Market Attractiveness Analysis By Region
4.4. Industry Trends
5. Market Dynamics
5.1. Market Evaluation
5.2. Drivers
5.2.1. Government policies governing the usage of eco-friendly items
5.3. Restraints
5.3.1. Lack of technological expertise
5.4. Opportunities
5.4.1. Increased use of reusable and lightweight components in the automotive and transportation sectors
5.5. Challenges
5.5.1. Composite waste is not readily available
6. Global Recycled Carbon Fiber Market Analysis and Forecast, By Type
6.1. Segment Overview
6.2. Milled Carbon Fiber
6.3. Non-Woven Mats
6.4. Chopped Carbon Fiber
7. Global Recycled Carbon Fiber Market Analysis and Forecast, By End-user Industry
7.1. Segment Overview
7.2. Consumer Goods and Electronics
7.3. Aerospace and Defense
7.4. Wind Energy
7.5. Automotive
7.6. Sporting Goods
7.7. Industrial
7.8. Others
8. Global Recycled Carbon Fiber Market Analysis and Forecast, By Regional Analysis
8.1. Segment Overview
8.2. North America
8.2.1. U.S.
8.2.2. Canada
8.2.3. Mexico
8.3. Europe
8.3.1. Germany
8.3.2. France
8.3.3. U.K.
8.3.4. Italy
8.3.5. Spain
8.4. Asia-Pacific
8.4.1. Japan
8.4.2. China
8.4.3. India
8.5. South America
8.5.1. Brazil
8.6. Middle East and Africa
8.6.1. UAE
8.6.2. South Africa
9. Global Recycled Carbon Fiber Market-Competitive Landscape
9.1. Overview
9.2. Market Share of Key Players in the Recycled Carbon Fiber Market
9.2.1. Global Company Market Share
9.2.2. North America Company Market Share
9.2.3. Europe Company Market Share
9.2.4. APAC Company Market Share
9.3. Competitive Situations and Trends
9.3.1. Product Launches and Developments
9.3.2. Partnerships, Collaborations, and Agreements
9.3.3. Mergers & Acquisitions
9.3.4. Expansions
10. Company Profiles
10.1. Carbon Conversions Inc.
10.1.1. Business Overview
10.1.2. Company Snapshot
10.1.3. Company Market Share Analysis
10.1.4. Company Product Portfolio
10.1.5. Recent Developments
10.1.6. SWOT Analysis
10.2. Carbon Fiber Remanufacturing
10.2.1. Business Overview
10.2.2. Company Snapshot
10.2.3. Company Market Share Analysis
10.2.4. Company Product Portfolio
10.2.5. Recent Developments
10.2.6. SWOT Analysis
10.3. Procotex Corporation SA
10.3.1. Business Overview
10.3.2. Company Snapshot
10.3.3. Company Market Share Analysis
10.3.4. Company Product Portfolio
10.3.5. Recent Developments
10.3.6. SWOT Analysis
10.4. Shocker Composites LLC
10.4.1. Business Overview
10.4.2. Company Snapshot
10.4.3. Company Market Share Analysis
10.4.4. Company Product Portfolio
10.4.5. Recent Developments
10.4.6. SWOT Analysis
10.5. Vartega Inc.
10.5.1. Business Overview
10.5.2. Company Snapshot
10.5.3. Company Market Share Analysis
10.5.4. Company Product Portfolio
10.5.5. Recent Developments
10.5.6. SWOT Analysis
10.6. Alpha Recyclage Composites
10.6.1. Business Overview
10.6.2. Company Snapshot
10.6.3. Company Market Share Analysis
10.6.4. Company Product Portfolio
10.6.5. Recent Developments
10.6.6. SWOT Analysis
10.7. ELG Carbon Fibre Ltd.
10.7.1. Business Overview
10.7.2. Company Snapshot
10.7.3. Company Market Share Analysis
10.7.4. Company Product Portfolio
10.7.5. Recent Developments
10.7.6. SWOT Analysis
10.8. Toray Industries, Inc.
10.8.1. Business Overview
10.8.2. Company Snapshot
10.8.3. Company Market Share Analysis
10.8.4. Company Product Portfolio
10.8.5. Recent Developments
10.8.6. SWOT Analysis
10.9. Carbon Fiber Recycling, Inc.
10.9.1. Business Overview
10.9.2. Company Snapshot
10.9.3. Company Market Share Analysis
10.9.4. Company Product Portfolio
10.9.5. Recent Developments
10.9.6. SWOT Analysis
10.10. SGL Carbon
10.10.1. Business Overview
10.10.2. Company Snapshot
10.10.3. Company Market Share Analysis
10.10.4. Company Product Portfolio
10.10.5. Recent Developments
10.10.6. SWOT Analysis
List of Table
1. Global Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
2. Global Milled Carbon Fiber, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
3. Global Non-Woven Mats, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
4. Global Chopped Carbon Fiber, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
5. Global Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
6. Global Consumer Goods and Electronics, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
7. Global Aerospace and Defense, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
8. Global Wind Energy, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
9. Global Automotive, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
10. Global Sporting Goods, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
11. Global Industrial, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
12. Global Others, Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
13. Global Recycled Carbon Fiber Market, By Region, 2019-2032 (USD Million)
14. North America Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
15. North America Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
16. U.S. Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
17. U.S. Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
18. Canada Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
19. Canada Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
20. Mexico Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
21. Mexico Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
22. Europe Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
23. Europe Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
24. Germany Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
25. Germany Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
26. France Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
27. France Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
28. U.K. Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
29. U.K. Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
30. Italy Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
31. Italy Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
32. Spain Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
33. Spain Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
34. Asia Pacific Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
35. Asia Pacific Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
36. Japan Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
37. Japan Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
38. China Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
39. China Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
40. India Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
41. India Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
42. South America Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
43. South America Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
44. Brazil Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
45. Brazil Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
46. Middle East and Africa Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
47. Middle East and Africa Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
48. UAE Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
49. UAE Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
50. South Africa Recycled Carbon Fiber Market, By Type, 2019-2032 (USD Million)
51. South Africa Recycled Carbon Fiber Market, By End-user Industry, 2019-2032 (USD Million)
List of Figures
1. Global Recycled Carbon Fiber Market Segmentation
2. Recycled Carbon Fiber Market: Research Methodology
3. Market Size Estimation Methodology: Bottom-Up Approach
4. Market Size Estimation Methodology: Top-Down Approach
5. Data Triangulation
6. Porter’s Five Forces Analysis
7. Value Chain Analysis
8. Global Recycled Carbon Fiber Market Attractiveness Analysis By Type
9. Global Recycled Carbon Fiber Market Attractiveness Analysis By End-user Industry
10. Global Recycled Carbon Fiber Market Attractiveness Analysis By Region
11. Global Recycled Carbon Fiber Market: Dynamics
12. Global Recycled Carbon Fiber Market Share by Type (2023 & 2032)
13. Global Recycled Carbon Fiber Market Share by End-user Industry (2023 & 2032)
14. Global Recycled Carbon Fiber Market Share by Regions (2023 & 2032)
15. Global Recycled Carbon Fiber Market Share by Company (2022)
This study forecasts revenue at global, regional, and country levels from 2019 to 2032. The Brainy Insights has segmented the global recycled carbon fiber market based on below mentioned segments:
Global Recycled Carbon Fiber by Type:
Global Recycled Carbon Fiber by End-user Industry:
Global Recycled Carbon Fiber by Region:
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