Plastic Corrugated Packaging Market

Plastic Corrugated Packaging Market Size by Packaging Type (Folding Boxes, Crates, Bins and Racks, Trays, Inserts and Dividers and Others), Material (Polypropylene, Polyethylene Terephthalate, Polycarbonate, and Polyethylene), End User (Food and Beverages, Automotive, Agriculture, Electrical and Electronics, Healthcare and Others), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2023 to 2032

Base Year: 2022 Historical Data: 2019-21
  • Report ID: TBI-13967
  • Published Date: Jan, 2024
  • Pages: 237
  • Category: Chemicals & Materials
  • Format: PDF
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The global plastic corrugated packaging market was valued at USD 200 billion in 2022 and grew at a CAGR of 4% from 2023 to 2032. The market is expected to reach USD 296.04 billion by 2032. The increasing demand for plastic corrugated packaging across industries, given its recyclability and reusability, will drive the growth of the global plastic corrugated packaging market.

Market Introduction:

Plastic corrugated packaging is made from corrugated plastic sheets. They are primarily made from polypropylene or polyethylene. It is a versatile and durable material. It is used across various industries: shipping and logistics, agriculture, automotive, electronics, and retail. It is used for creating boxes, crates, and containers to protect goods during transportation and ensure that the quantity inside remains uncontaminated. The retail sector also uses it for signage and customized product packaging, which has recently gained popularity. It is also used to safeguard auto parts during transit. Similarly, the electronics sector relies on it for shipping delicate components securely. It is a cost-effective, customizable, and durable packaging solution. The lightweight nature of this packaging material decreases the shipping costs. It is also easy to handle during transit, contributing to its wide popularity across industries. It is also water-resistant, recyclable, and reusable. These factors are highly significant in promoting sustainability and offering environmental benefits. Its resilience against impacts and rough handling protects contents during transit. Plastic corrugated packaging is a practical choice for industries seeking efficient and protective packaging solutions tailored to their diverse needs.

Plastic Corrugated Packaging Market Size

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Recent Development
  • Tesco, a British grocery giant, announced intentions to switch to recyclable packaging for its plastic laundry pod tubs. The container, which has received certification from the Forest Stewardship Council, comprises over 90% recycled cardboard and has a thin plastic liner inside to safeguard the pods. The cardboard boxes can be disposed of in regular home recycling bins when not used.

Market Dynamics:

Drivers

The increasing demand for packaging solutions across diverse industries – the exponential growth of e-commerce has spurred an increased need for resilient and efficient packaging materials. Plastic corrugated packaging, with its lightweight yet durable properties, offers an optimal solution for safeguarding products during transit, meeting the demands of the burgeoning online retail sector. Also, a heightened environmental sustainability awareness has prompted industries to seek eco-friendly packaging alternatives. Higher-grade plastic corrugated materials are recyclable, aligning with the growing emphasis on sustainable practices. Furthermore, the customization capabilities of plastic corrugated packaging are augmenting its rising demand. Therefore, the increasing demand for packaging solutions, especially from the expanding e-commerce industry, will grow the global plastic corrugated packaging market.

  • Flexcon Container showcased their corrugated plastic containers at ProMatDX to help operations meet their space constraints and ensure they're cost-effectively organized. Corrugated plastic containers combine the lightweight, shippable qualities of corrugated plastic with an affordable, durable, and sturdy design, making them particularly suitable for small to medium-sized goods across various industries, including manufacturing, healthcare, produce, and retail.
Restraints:

Plastic corrugated packaging solutions are not foolproof - These solutions are not ideal for handling extreme weather. They are not resistant to extremely high or low temperatures or high pressure. Extended exposure to sunlight can compromise their structural strength and thereby impact the contents of the package in the process. Cold temperatures can make them brittle, which increases the risks of cracks and breaks. These attributes make it suboptimal for packaging and, therefore, can hamper its adoption and growth in the market.

The energy consumption concerns of plastic corrugated packaging the production and disposal of plastic corrugated packaging are hindering the market’s growth. The production of this material involves fossil fuels, contributing to emissions and resource depletion. Additionally, plastic corrugated packaging is not entirely biodegradable, and some variants are not even recyclable, which leads to pollution and potential harm to ecosystems and wildlife. People are increasingly aware of the long-lasting impact of plastics, and there's a growing push for completely biodegradable and environmentally friendly alternatives. These factors will impede the market’s growth.

Opportunities:

The growing innovation in the industry Increasing research and development is contributing to introducing new strong yet super-light materials, which make shipping easy and reduce the carbon footprint. Smart coatings are being developed to protect contents inside packaging from the sun, rain, and chemicals, ensuring that the quality of goods is retained throughout their lifecycle. The introduction of customization enables users to personalize their packaging. The use of sensors and trackers for keeping track of goods is also gaining traction. Such improvements and innovations will contribute to the future growth and development of the global plastic corrugated packaging market.

  • STI Group plans to replace the old plastic packaging in a new box for Continental's cutting-edge mountain bike tyres with recycled corrugated board to shut the loop on its packaging solutions. The box has cut-out windows that let customers feel and touch the goods inside without opening the pack. The hexagonal shape of the box is in keeping with Continental's logo. It is folded and bonded into position to use the least amount of material possible. While manual assembly is believed to be difficult, STI Group claims that the process may be automated.
Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. Asia Pacific emerged as the most significant global plastic corrugated packaging market, with a 45% market revenue share in 2022.

Rapid economic growth and industrialization have contributed to the growing manufacturing and trade activities. The e-commerce market has also expanded. All these industries use plastic corrugated packaging extensively, given its cost-effective, lightweight, and versatile nature. The region's other growing industries, like electronics and agriculture, also contribute to the market's growth. The region's growing population and consumer goods demand further drive the need for efficient packaging solutions.

Asia Pacific Region Plastic Corrugated Packaging Market Share in 2022 - 45%

 

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Packaging Type Segment Analysis

The packaging type segment is divided into folding boxes, crates, bins and racks, trays, inserts and dividers and others. The folding boxes segment dominated the market, with a market share of around 38% in 2022. Folding boxes are versatile packaging solutions and are widely used across industries. Their flat, foldable design makes them adaptable to diverse product dimensions and branding needs. Commonly used in consumer goods, retail, and healthcare, these boxes offer cost-effectiveness and ease of assembly, reducing labour costs. The printable surface allows for customized branding or designing solutions, making them reliable for consumer needs. Folding boxes provide protective barriers against environmental elements, ensuring product quality. Their space efficiency in storage and transportation makes them ideal for various applications. The recyclability of many folding boxes aligns with sustainability goals. The versatility, cost-effectiveness, and sustainability offered by folding boxes will contribute to its dominance in the market.

Material Segment Analysis

The material segment is divided into polypropylene, polyethylene terephthalate, polycarbonate, and polyethylene. The polyethylene segment dominated the market, with a market share of around 45% in 2022. Polyethylene is widely used in plastic corrugated packaging, given its ideal flexibility and durability properties. Polyethylene corrugated sheets can be easily shaped to create diverse packaging forms, which widens its scope of application across industries. Its moisture and chemical-resistant qualities ensure the protection of packaged goods. Its lightweight nature contributes to ease of handling and reduced transportation costs. PolyethylenePolyethylene is recyclable, which contributes positively towards sustainability goals and reduces the environmental impact of packaging materials. Its versatility allows for various packaging solutions, from boxes to protective layers, catering to diverse industry needs. The cost-effectiveness of polyethylene makes it an economical choice, and its widespread availability ensures accessibility for packaging manufacturers. Customizable and environmentally friendly, polyethylene remains a preferred material, meeting the demands of businesses and consumers alike for efficient, reliable, and sustainable packaging solutions.

End-user Segment Analysis

The end-user segment is divided into food and beverages, automotive, agriculture, electrical and electronics, healthcare and others. The food and beverages segment dominated the market, with a market share of around 35% in 2022. The versatility offered by plastic corrugated packaging leads to several applications in the food and beverages industry. It is used for perishable items like fruits and vegetables as it protects the contents from external factors, ensuring their freshness. Its durability safeguards fragile and delicate items from breakage during handling and transit. Beverages also benefit from the cushioning properties of plastic corrugated materials, providing a secure enclosure for bottles and cans. The food and beverage industry utilizes plastic corrugated packaging in diverse ways, given its ability to meet modern demands for efficient and responsible packaging solutions.

  • The first-ever virtual ProMat Digital Experience (ProMatDX) showcased new packaging options from ORBIS Corporation, a global pioneer in reusable packaging. Plastic pallets, totes, and bulk containers are just a few of ORBIS's reusable packaging goods and services to help supply chains identify efficiencies, enhance product flow, cut costs, and increase sustainability. Reusable packaging solutions that assist food, beverage, industrial, and retail supply chains were demonstrated by ORBIS through live demonstrations and an expert panel. Furthermore, ORBIS showcased new solutions at ProMatDX designed with increased automation and sustainability in mind.
Some of the Key Market Players:
  • American Containers Inc.
  • Coroplast
  • DS Smith Plc
  • Dynapac Co. Ltd
  • FlEXcon Company, Inc.
  • Minnesota Diversified Industries, Inc.
  • Samuel Grant Packaging
  • Söhner Kunststofftechnik GmbH
  • Technology Container Corp
  • Yamakoh, Co., Ltd.

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2022 USD 200 Billion
Market size value in 2032 USD 296.04 Billion
CAGR (2023 to 2032) 4%
Historical data 2019-2021
Base Year 2022
Forecast 2023-2032
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East and Africa. Furthermore, the regions are further analyzed at the country level.
Segments Packaging Type, Material and End User

Frequesntly Asked Questions

As per The Brainy Insights, the size of the global plastic corrugated packaging market was valued at USD 200 billion in 2022 to USD 296.04 billion by 2032.

Global plastic corrugated packaging market is growing at a CAGR of 4% during the forecast period 2023-2032.

The market's growth will be influenced by the increasing demand for packaging solutions across diverse industries.

Plastic corrugated packaging solutions are not fool-proof and that could hamper the market growth.

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This study forecasts revenue at global, regional, and country levels from 2019 to 2032. The Brainy Insights has segmented the global plastic corrugated packaging market based on below mentioned segments:

Global Plastic Corrugated Packaging Market by Packaging Type:

  • Folding Boxes
  • Crates
  • Bins and Racks
  • Trays
  • Inserts and Dividers
  • Others

Global Plastic Corrugated Packaging Market by Material:

  • Polypropylene
  • Polyethylene Terephthalate
  • Polycarbonate
  • Polyethylene

Global Plastic Corrugated Packaging Market by End User:

  • Food and Beverages
  • Automotive
  • Agriculture
  • Electrical and Electronics
  • Healthcare
  • Others

Global Plastic Corrugated Packaging Market by Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

Research has its special purpose to undertake marketing efficiently. In this competitive scenario, businesses need information across all industry verticals; the information about customer wants, market demand, competition, industry trends, distribution channels etc. This information needs to be updated regularly because businesses operate in a dynamic environment. Our organization, The Brainy Insights incorporates scientific and systematic research procedures in order to get proper market insights and industry analysis for overall business success. The analysis consists of studying the market from a miniscule level wherein we implement statistical tools which helps us in examining the data with accuracy and precision. 

Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

The Brainy Insights offers comprehensive research and analysis, based on a wide assortment of factual insights gained through interviews with CXOs and global experts and secondary data from reliable sources. Our analysts and industry specialist assume vital roles in building up statistical tools and analysis models, which are used to analyse the data and arrive at accurate insights with exceedingly informative research discoveries. The data provided by our organization have proven precious to a diverse range of companies, facilitating them to address issues such as determining which products/services are the most appealing, whether or not customers use the product in the manner anticipated, the purchasing intentions of the market and many others.

Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
  • Industry/Market databases such as Statista, and Factiva provides market/industry insights and deduce certain formulations. 
  • We also have contractual agreements with various reputed data providers and third party vendors who provide information which are not limited to:
    • Import & Export Data
    • Business Trade Information
    • Usage rates of a particular product/service on certain demographics mainly focusing on the unmet prerequisites

Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
  • Purchasing managers, technical personnel, end-users
  • Key opinion leaders such as investment bankers, and industry consultants

Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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