Fused Mullite Market

Fused Mullite Market Size By Type (Ceramic Grade, Refractory Grade, and Others), and By Application (Steel, Electronics, Glass, Refractories, and Others), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2024 to 2033

Base Year: 2023 Historical Data: 2020-22
  • Report ID: TBI-14352
  • Published Date: May, 2024
  • Pages: 238
  • Category: Chemicals & Materials
  • Format: PDF
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The global fused mullite market was valued at USD 10.1 billion in 2023, growing at a CAGR of 3.3% from 2024 to 2033. It is expected to reach USD 13.9 billion by 2033. The increased industry drives the market for these products' need for high-performance refractory materials. Furthermore, the market is expanding partly due to the growing demand for high-temperature refractory goods across various end-use sectors, including electronics, steel, and glass.

Market Introduction:

In an electric furnace, high-purity alumina and silica are fused to create fused mullite. Applications for fused mullite include kiln furniture, refractories for the steel and glass industries, investment casting as shell materials for construction, spark plug bodies, and many more. Fused mullite is melted in an electric arc furnace using high-purity quartz sand and industrial alumina as the primary raw materials to form the needle-shaped crystal structure. It offers good breaking strength and refractoriness under load, high hardness and low high-temperature creep. It is commonly used to produce high-quality refractories, like hot wind furnace bricks for the steel industry and lining bricks for glass kiln furnaces. It is also utilised in the petrochemical sector and ceramic kilns, to mention a few uses. Because fused mullite fines are non-wettable and resistant to heat shock, they are employed in foundry coatings.

Fused Mullite Market Size

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Market Dynamics:

Drivers

Growing demand for high-performance refractory materials- Due to its outstanding thermal shock resistance and chemical stability, fused mullite is becoming increasingly popular as industries search for materials that can endure high temperatures and severe conditions. As fused mullite has a longer lifespan and uses less energy than typical refractory materials, manufacturers use it as a sustainable substitute.

Restraints:

High initial investment- One major impediment to market expansion is the high upfront costs associated with developing and implementing fused mullite solutions, particularly in the case of large-scale projects.

Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. North America emerged as the largest global fused mullite market, with a 38.7% market revenue share in 2023.

The United States is the largest region in North America. The growing number of manufacturing industries in North America is the reason for the strong demand for fused mullite. Furthermore, the region's high demand for fused mullite might be ascribed to the expanding number of manufacturing enterprises in North America.

North America Region Fused Mullite Market Share in 2023 - 38.7%

 

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Type Segment Analysis

The type segment is divided into ceramic grade, refractory grade, and others. The refractory grade segment dominated the market, with a market share of around 42% in 2023. One kind of fused mullite is called refractory grade. It is also referred to as refractory grade fused silica or high-temperature alumina oxide. Due to its superior heat resistance over other materials, this material is widely employed in various industries, including steel and glass. It also resists heat shock well and has a high compressive strength.

Application Segment Analysis

The application segment is divided into steel, electronics, glass, refractories, and others. The glass segment dominated the market, with a market share of around 28% in 2023. Glass uses fused mullite to strengthen its resistance to heat shock. This material reduces the chance of breaking when subjected to severe temperature swings because of its high strength and low expansion coefficient. It lessens the finished product's weight without sacrificing its functionality, contributing to lowering production-related expenses.

Some of the Key Market Players:
  • TAM Ceramics
  • Electro Abrasives
  • Washington Mills
  • Saint-Gobain
  • Alkane Resources
  • KT Refractories
  • Ashapura Group
  • Imerys Fused Minerals
  • Doral
  • Cumi Murugappa
  • Cera Industries
  • Monofrax LLC
  • Tosoh Corp.
  • Pred Materials

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2023 USD 10.1 Billion
Market size value in 2033 USD 13.9 Billion
CAGR (2024 to 2033) 3.3%
Historical data 2020-2022
Base Year 2023
Forecast 2024-2033
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East & Africa. Furthermore, the regions are further analyzed at the country level.
Segments Type, Application

Frequesntly Asked Questions

As per The Brainy Insights, the size of the fused mullite market was valued at USD 10.1 billion in 2023 to USD 13.9 billion by 2033.

The global fused mullite market is growing at a CAGR of 3.3% during the forecast period 2024-2033.

North America emerged as the largest fused mullite market.

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This study forecasts global, regional, and country revenue from 2020 to 2033. The Brainy Insights has segmented the global fused mullite market based on the below-mentioned segments:

Global Fused Mullite Market By Type:

  • Ceramic Grade
  • Refractory Grade
  • Others

Global Fused Mullite Market By Application:

  • Steel
  • Electronics
  • Glass
  • Refractories
  • Others

Global Fused Mullite Market By Region:                                     

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

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Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

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In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

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Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

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Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

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Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

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