Decanter Centrifuge Market

Decanter Centrifuge Market Size by Type (Two-Phase Decanter Centrifuge and Three-Phase Decanter Centrifuge), Industry (Chemical, Food and Beverages, Pharmaceuticals, Power Generation, Industry Waste Management, Oil and Gas and Others), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2024 to 2033

Base Year: 2023 Historical Data: 2020-22
  • Report ID: TBI-14111
  • Published Date: Feb, 2024
  • Pages: 237
  • Category: Machinery & Equipment
  • Format: PDF
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The global decanter centrifuge market was valued at USD 2 billion in 2023 and grew at a CAGR of 5% from 2024 to 2033. The market is expected to reach USD 3.25 billion by 2033. The growing applications of decanter centrifuges across industries will drive the growth of the global decanter centrifuge market.

Market Introduction:

A decanter centrifuge is used for separating solids from liquids or liquids from liquids through centrifugal force. It is widely used across industries like wastewater treatment, oil and gas, food and beverage, pharmaceuticals, and chemicals. Its primary function involves separating solid particles from liquid phases. For instance, decanter centrifuges separate two immiscible liquids, such as oil, from water in the oil and gas sector. Decanter centrifuges offer high efficiency due to the combination of centrifugal force and sedimentation, efficiently handling large volumes of material in short durations. Their continuous operation ensures a steady output. It occupies minimal space. Modern decanter centrifuges are equipped with automation and control systems. Such automation enables precise regulation of parameters like rotation speed and feed rate, reducing the need for manual intervention, enhancing efficiency and reducing labour costs. They increase productivity, reduce labour costs, and lower disposal expenses. Furthermore, the versatility of decanter centrifuges allows them to handle a wide range of materials.

Decanter Centrifuge Market Size

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Recent Development
  • Andritz Separation introduces new decanter centrifuges. The new generation will supplement the current A-series for industrial, F-series for food, and D-series for environmental applications. The current generation's main benefit is its notion of scalability, which can be adjusted to meet clients' needs. This eliminates the risks and expenses of developing bespoke prototype solutions while enabling the greatest flexibility in modifying standard equipment to satisfy specific customer demands.

Market Dynamics:

Drivers

The increasing demand for decanter centrifuges across industries – stringent environmental regulations worldwide necessitate industries adopting efficient wastewater treatment and solid-liquid separation methods. Decanter centrifuges emerge as a critical solution in this context. Furthermore, rapid industrialization across diverse sectors such as manufacturing, oil and gas, food and beverage, and pharmaceuticals leads to increasing wastewater generation with an equal demand for sustainable and effective solid-liquid separation processes. Decanter centrifuges address this demand by providing reliable and efficient separation solutions. Industries also focus on resource recovery and waste minimization to optimize processes and reduce environmental impact, fueling the demand for decanter centrifuges. Therefore, the growing need to adopt sustainable practices in the ever-expanding industrial world and meet regulatory standards for environmental protection will contribute to the increasing demand for decanter centrifuges and drive the market’s growth.

Restraints:

The high initial investment costs the complex mechanical components, instruments, and advanced control systems of decanter centrifuges contribute to their relatively high equipment cost, given the high-end and sophisticated nature of these devices and processes. Larger industrial-scale centrifuges designed for processing higher volumes of material translate to higher costs, given their size and capacity. Furthermore, the customization and configuration to meet specific application requirements of industry players also add another layer of cost. Installation and skilled labour to operate and maintain also add to the overall investment. Therefore, the high investment costs will hamper the market’s growth.

Opportunities:

Advancements in decanter centrifuge technology – Modern centrifuges are automated and have sophisticated control systems. This enables precise regulation of parameters. Automation also reduces manual intervention and provides real-time monitoring and diagnostics, highly beneficial for prompt issue resolution and minimizing downtime. Innovations in decanter centrifuges have significantly improved separation efficiency and capacity, resulting in higher throughput and better-quality separation. Advanced materials and components, such as corrosion-resistant alloys and wear-resistant coatings, ensure longevity and reliability. Integrating decanter centrifuges with digital technologies like IoT and data analytics enables remote monitoring, predictive maintenance, and process optimization based on real-time data analysis. All these advancements in decanter centrifuge technology will drive the market’s growth and development in the future.

Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. North America emerged as the most significant global decanter centrifuge market, with a 40% market revenue share in 2023.

The region is home to diverse industries, like oil and gas, chemical processing, food and beverage, pharmaceuticals, and wastewater treatment, all of which rely on efficient solid-liquid separation technologies like decanter centrifuges. Advancements driven by research, innovation, and manufacturing investments have resulted in more efficient and reliable centrifuges tailored to industry needs in the region, further driving the market’s growth. Stringent environmental regulations in North America necessitate effective wastewater treatment, increasing the demand for decanter centrifuges.

North America Region Decanter centrifuge Market Share in 2023 - 40%

 

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Type Segment Analysis

The type segment is divided into two-phase decanter centrifuge and three-phase decanter centrifuge. The two-phase decanter centrifuge segment dominated the market, with a share of around 55% in 2023. Two-phase decanter centrifuges are widely employed in sectors such as oil and gas, wastewater treatment, chemical processing, and food and beverage. They also facilitate crucial processes like crude oil dewatering, wastewater treatment, and clarification of liquids. Their versatility allows for them to be used in diverse industries. They offer high separation efficiency, versatility in handling various feed materials, and also meet regulatory requirements.

Industry Segment Analysis

The industry segment is divided into chemical, food and beverages, pharmaceuticals, power generation, industry waste management, oil and gas and others. The chemical segment dominated, with a market share of around 38% in 2023. Decanter centrifuges are essential in product clarification in the chemical industry as they efficiently remove suspended solids and impurities from chemical solutions. Additionally, decanter centrifuges enable the recycling and reuse of valuable solvents, which reduces production costs and environmental impact. Therefore, the diverse and wide variety of applications in the chemical industry will propel the segment’s dominance in the market.

  • A new customer care centre for Flottweg has opened in Etobicoke, Ontario, Canada. The firm designs and produces solid-liquid separation plants, separators, belt presses, and high-performance decanter centrifuges. The business claims its superior mechanical separation technology has made it a leader in various areas, including mining, where markets include solvent extraction (SX) and hydrometallurgical processing. It attributes this to its process reliability, extensive customer support, and increased cost-effectiveness. The business is also aware that preventing unscheduled downtime helps maintain supply schedules, which may be postponed if operations are disrupted, and increases machinery longevity.
Some of the Key Market Players:
  • Aaron Equipment Company
  • ALFA LAVAL
  • ANDRITZ
  • Flottweg SE
  • GEA
  • HAUS Centrifuge Technologies IMP
  • Heller Separation and Process
  • Phoenix Process Equipment
  • Sanborn technologies
  • Mitsubishi Kakoki Kaisha Ltd

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2023 USD 2 Billion
Market size value in 2033 USD 3.25 Billion
CAGR (2024 to 2033) 5%
Historical data 2020-2022
Base Year 2023
Forecast 2024-2033
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East and Africa. Furthermore, the regions are further analyzed at the country level.
Segments Type and Industry

Frequesntly Asked Questions

As per The Brainy Insights, the size of the global decanter centrifuge market was valued at USD 2 billion in 2023 to USD 3.25 billion by 2033.

Global decanter centrifuge market is growing at a CAGR of 5% during the forecast period 2024-2033.

The market's growth will be influenced by the increasing demand for decanter centrifuge across industries.

The high initial investment costs could hamper the market growth.

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This study forecasts revenue at global, regional, and country levels from 2020 to 2033. The Brainy Insights has segmented the global decanter centrifuge market based on below mentioned segments:

Global Decanter Centrifuge Market by Type:

  • Two-Phase Decanter Centrifuge
  • Three-Phase Decanter Centrifuge

Global Decanter Centrifuge Market by Industry:

  • Chemical
  • Food and Beverages
  • Pharmaceuticals
  • Power Generation
  • Industry Waste Management
  • Oil and Gas
  • Others

Global Decanter Centrifuge Market by Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

Research has its special purpose to undertake marketing efficiently. In this competitive scenario, businesses need information across all industry verticals; the information about customer wants, market demand, competition, industry trends, distribution channels etc. This information needs to be updated regularly because businesses operate in a dynamic environment. Our organization, The Brainy Insights incorporates scientific and systematic research procedures in order to get proper market insights and industry analysis for overall business success. The analysis consists of studying the market from a miniscule level wherein we implement statistical tools which helps us in examining the data with accuracy and precision. 

Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

The Brainy Insights offers comprehensive research and analysis, based on a wide assortment of factual insights gained through interviews with CXOs and global experts and secondary data from reliable sources. Our analysts and industry specialist assume vital roles in building up statistical tools and analysis models, which are used to analyse the data and arrive at accurate insights with exceedingly informative research discoveries. The data provided by our organization have proven precious to a diverse range of companies, facilitating them to address issues such as determining which products/services are the most appealing, whether or not customers use the product in the manner anticipated, the purchasing intentions of the market and many others.

Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
  • Industry/Market databases such as Statista, and Factiva provides market/industry insights and deduce certain formulations. 
  • We also have contractual agreements with various reputed data providers and third party vendors who provide information which are not limited to:
    • Import & Export Data
    • Business Trade Information
    • Usage rates of a particular product/service on certain demographics mainly focusing on the unmet prerequisites

Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
  • Purchasing managers, technical personnel, end-users
  • Key opinion leaders such as investment bankers, and industry consultants

Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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