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The global conical plate centrifuge market was valued at USD 3.20 billion in 2023 and grew at a CAGR of 5.23% from 2024 to 2033. The market is expected to reach USD 5.32 billion by 2033. The increasing demand for conical plate centrifuge from the pharmaceutical and industrial sectors will drive the growth of the global conical plate centrifuge market.
A conical plate centrifuge is a kind of centrifuge used frequently in industrial sector and laboratory setups in order to make separation of solid and liquid phase in a mixture under the action of centrifugal force. It is described on the basis of its design. The centrifuge here comprises of a series of conical disks arranged in a vertical fashion and having small inter-plate clearance. As the contents are whipped at high speed the denser particles solids will move outwards towards the walls of the centrifuge while the lighter liquid moves inwards. The most important strength in the conical plate centrifuge is that this centrifuge is effective in separation of fine particles which may not be easily separated by other centrifuges. A higher rate of separation is assured by the extended surface area offered by these conical plates. During rotation, the slurry is exposed to accelerations, hence giving the acceleration induced sedimentation more force than the normal forces of gravity. This is particularly useful in applications where large amount of separation is required, or when the amount of finely divided solids is small. The conical plate centrifuges are employed in food processing sector, chemical sector, pharmaceutical business and wastewater treatment line. Their high efficiency and relatively less energy consumption make them ideal or preferred for use in many different processes/industries.
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The growing biotechnology and pharmaceutical industries – these industries require accurate and fast separation methods in order to separate biomolecules, which can include proteins, cells, nucleic acids. Such tasks are best handled by conical plate centrifuges because they provide the greatest area for separation to enhance the rate of particle sedimentation. This is especially true in biotechnology applications where particles that range from submicron to micron size needs to be separated, such as cell recovery, protein concentration, or virus/plasmid DNA purification. The pharmaceutical industry requires sample purification where products of high purity containing very low levels of impurities, solvent residues or by-products in the molecule are required. Conical plate centrifuges are the means of ensuring such a degree of purity. They are used in the production of vaccines, biologic drugs and diagnostic reagents. This versatility of the conical plate centrifuges thus makes them appropriate for application in the pharmaceutical production processes.
High cost of acquisition and operation – Due to the high cost of acquisition and operation it may not be economically viable to adopt conical plate centrifuges. For industries with limited capital or those that are relatively new in the market experiencing stiff competition, this is a huge problem. SMEs for instance, might be reluctant to purchase such expensive equipment when there are probably other less costly separation technologies available in the market. Moreover, operation costs such as maintenance expenses, energy requirements, and availability of frequent servicing may be relatively high. Compared to many other high speed separation equipment these centrifuges may be more energy efficient but the costs associated with operation can make them expensive especially for companies in a price sensitive market. Moreover, the high complexity to operate the equipment along with a need for skilled operators also poses a constraint to the growth of conical plate centrifuges.
Technological advancements – With increased technological incorporations, the operational performance of conical plate centrifuges has been improved in order to boost their usage across numerous industries. Introduction of automation and advanced control systems is one of the major advancements observed in this area. These systems enable monitoring of the operations with great accuracy and in real-time hence enabling close monitoring and control of operating parameters. The other significant improvement is the enhancement of sturdier and longer-lasting materials for the manufacturing of centrifuges. Due to advancement in materials technology, producers have been able to develop centrifuges that are stronger and that can withstand wear and corrosion as well as high operational stresses thus increasing the machine’s life and reducing their downstream maintenance costs. Thirdly, further advancements in the design of the centrifuge baskets and the conical plates results in an ability to process even larger portions of material effectively, regarding the respective supplying separation efficiencies.
The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. North America emerged as the most significant global conical plate centrifuge market, with a 38% market revenue share in 2023.
North America remains the leading consumer of conical plate centrifuge because of well-developed pharma and biotech industries combined with the region’s high investment in technology and R&D. For instance, the United States has the largest global market share of pharma and bio-tech industries that are the key users of conical plate centrifuges. Continued expansion of the biopharmaceutical industry in North America due to elevated requirements for biologic agents, medications, vaccines, and individualized treatments establishes the importance of improved separation technologies in the regional market. Furthermore, North America has sound legal systems that promote the adoption of the latest technologies across both the medical and industrial sectors. High regulatory standards and quality control demands compel organisations in the area to constantly look for improved, more effective and dependable technologies including conical plate centrifuges. The need for high capacity, efficient, and economical separation system is therefore most pronounced among the North American regions that require voluminous biologic and chemical manufacturing processes. Moreover, there are distribution channels along with skilled workforce which creates the supremacy of North American countries in the global conical plate centrifuge market.
North America Region Conical Plate Centrifuge Market Share in 2023 - 38%
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The end user industry segment is divided into pharmaceutical and biotechnology, food and beverage, chemical, environmental, wastewater treatment, and oil and gas. The pharmaceutical and biotechnology segment dominated the market, with a market share of around 37% in 2023. The pharmaceutical and biotechnology industries are dominating the conical plate centrifuge market owing to the elementary application of efficient and selective separation technologies in these industries. Both industries involve elaborate processes of sedimentation by centrifugation to separate compact biological particles like proteins, cells, DNA, structural units among other numerous components that may be found in a solution. These centrifuges are particularly appreciated for the characteristics that allow to process large quantities with high efficiency of separation and, at the same time, are suitable for small-scale research as well as for large-scale production. In Biotechnology, processes including cell collection, protein separation or virus recovery strictly require the level of accuracy and repeatability that can only be offered by conical plate centrifuges to meet the quality requirement as set by the various regulatory bodies.
The application segment is divided into cell harvesting and protein purification, separation of fine particles, solid-liquid separation, wastewater treatment, and clarification processes. The cell harvesting and protein purification segment dominated the market, with a market share of around 33% in 2023. Enlarged cell harvesting and protein purification have been said to be the leading factors that have led to adoption of conical plate centrifuges especially within the pharmaceutical/biotechnology markets. Cell collection or cell recovery is the extraction of cells from the culture media for the purpose of process optimization and downstream processing like protein production of animal cell biologics, vaccine production or making of recombinant products. This process is excellently performed by conical plate centrifuges since they properly sediment the cells from the surrounding medium. Centrifuge has a conical structure and is thus capable of achieving high separation from the large surface area and due to this cells settle quickly regardless the amount. This is especially important in the large-scale fermentation of cells where high throughput is desirable. The conical plate centrifuges work at high efficiency and precision to accomplish the job of separating the proteins.
The type segment is divided into horizontal conical plate centrifuge and vertical conical plate centrifuge. The horizontal conical plate centrifuge segment dominated the market, with a market share of around 57% in 2023. Horizontal conical plate centrifuges are known to perform better when it comes to large through put and high separation in industrial applications. Such a design of horizontal conical plate centrifuges also helps in the easy management of high density as well as high viscosity systems. Furthermore, they enable the operation at higher speeds and the processing of thicker slurries with little probability of clogging or sedimentation. They facilitate continuous and massive production processes. Also, the horizontal distribution increases the flow centrifugal force that acts on the particles, separation of particles from liquids is easier, especially where the particle is fine, especially in biopharmaceutical industries that require total control of particles in liquids. Also, horizontal conical plate centrifuge can take in more variety of feed materials such as liquid, semi-solid, slurry which make it more superior to the others in the market. Because of this flexibility and high throughput, the horizontal conical plate centrifuge is the most commonly used one in industrial processes making it the premier technology in the conical plate centrifuge market.
The capacity segment is divided into high-capacity centrifuges, low-capacity centrifuges, and medium-capacity centrifuges. The high-capacity centrifuges segment dominated the market, with a market share of around 38% in 2023. The dominance of high-capacity centrifuges in the conical plate centrifuge market is explained by the growing need for large scale separations across a wide range of industries. High-capacity centrifuges are widely used in the production of pharmaceuticals, biotechnology, food and beverages, and chemicals, to separate large amounts of material. The possibility to process larger quantities of feed per batch enhances work productivity, shortens the number of cycles needed and, thus, the total cost of the production. This gives high-capacity centrifuge equipment higher advantage especially for industries that require bulk operations and efficiency. The increasing popularity of biologics, vaccines and other complex biopharmaceutical products exposes the need for a device that is capable of delivering high throughput in addition to a high degree of separation quality and reliability. It is also important in fast moving industries where deadlines are tight and the ability to process large volumes in a shorter time is critical.
| Attribute | Description |
|---|---|
| Market Size | Revenue (USD Billion) |
| Market size value in 2023 | USD 3.20 Billion |
| Market size value in 2033 | USD 5.32 Billion |
| CAGR (2024 to 2033) | 5.23% |
| Historical data | 2020-2022 |
| Base Year | 2023 |
| Forecast | 2024-2033 |
| Region | The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East and Africa. Furthermore, the regions are further analyzed at the country level. |
| Segments | End Use Industry, Application, Type, and Capacity |
As per The Brainy Insights, the size of the global conical plate centrifuge market was valued at USD 3.20 billion in 2023 to USD 5.32 billion by 2033.
Global conical plate centrifuge market is growing at a CAGR of 5.23% during the forecast period 2024-2033.
The market's growth will be influenced by the growing biotechnology and pharmaceutical industries.
High cost of acquisition and operation could hamper the market growth.
This study forecasts revenue at global, regional, and country levels from 2020 to 2033. The Brainy Insights has segmented the global conical plate centrifuge market based on below mentioned segments:
Global Conical Plate Centrifuge Market by End Use Industry:
Global Conical Plate Centrifuge Market by Application:
Global Conical Plate Centrifuge Market by Type:
Global Conical Plate Centrifuge Market by Capacity:
Global Conical Plate Centrifuge Market by Region:
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