Aseptic Processing Systems Market

Aseptic Processing Systems Market Size By Equipment (Aseptic Processing Equipment and Aseptic Packaging), By Application (Food & Beverages and Pharmaceuticals), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2024 to 2033

Base Year: 2023 Historical Data: 2020-22
  • Report ID: TBI-14410
  • Published Date: Jun, 2024
  • Pages: 239
  • Category: Consumer Goods
  • Format: PDF
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The global aseptic processing systems market was valued at USD 10.6 billion in 2023, growing at a CAGR of 5.6% from 2024 to 2033. The market is expected to reach USD 18.2 billion by 2033. The increasing food safety and rising demand for environmentally friendly packaging systems ins expected to drive the market’s growth during the forecast period.

Market Introduction:

In the aseptic process, the aseptic product is sealed under sterile circumstances and placed in a sterile package. It all started when pure filters were developed for the wine industry in 1914. However, until William McKinley Martin assisted in developing the Martin system in 1948, the machine's unreliability prevented it from being a commercial success. This device used fast heating in a tube heat exchanger to sterilise liquid food, which was then held and cooled. Superheated steam was used to sterilise the cans and lids. A sterile liquid composition was then poured into the sterilised containers. After that, the lid was sealed in an environment of hot steam. Hydrogen peroxide was used to sterilise polyethene surfaces in Europe and the US in the 1980s. For every 10,000 collections handled, the goal of heat treatment in sterility processing is to achieve commercial sterility of more than one non-sterile pack. The food is briefly heated to a high temperature using a high-temperature, short-time method in the aseptic process.

Aseptic Processing Systems Market Size

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Recent Development

In March 2022, The AESCULAP AiconTm Sterile Container System will be available from Aesculap, Inc. Features on the redesigned container will simplify procedures and lessen the likelihood of wet sets.

In April 2021, The soloPURETm flexible aseptic isolator, an affordable, closed-barrier system for sterile manufacturing, was developed by ILC Dover LP, a company that specialises in the creative design and manufacture of single-use flexible solutions for worldwide pharmaceutical and biopharmaceutical processing.

Market Dynamics:

Drivers

Growing pharmaceutical industry- The pharmaceutical industry has undergone a prosperous development and expansion phase. The manufacturing of sterile biologics has consistently required aseptic processing techniques, which is why the market is expanding. In the pharmaceutical business, aseptic processing is ideal for creating sterile products since it minimises the possibility of contamination and guarantees effective infection control. The growing development of the biopharmaceutical industry and the increasing demand for improved drug delivery technologies are expected to drive the market’s growth during the forecast period.

Restraints:

High initial capital investment—Aseptic processing requires a significant financial investment from manufacturing facilities in the food and pharmaceutical industries to integrate into their current operations. Equipment, personnel training, and facility design specific to aseptic processing are required. These may increase the process's overall installation costs and limit market penetration. For SMEs, this financial load can be too much to handle. This is a result of their initially constrained financial resources and tiny budgets. This may also result in a slower pace of adoption of aseptic processing.

Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. North America emerged as the largest global aseptic processing systems market, with a 37.8% market revenue share in 2023.

North America emerged as the largest market for Aseptic processing systems owing its increasing emphasis on biotechnology and pharmaceutical innovation. The United States is one of the main contributors to the North American Aseptic processing systems market. Regional market expansion has also been facilitated by the region's well-established healthcare system and the stringent regulations that oversee it.

North America Region Aseptic Processing Systems Market Share in 2023 - 37.8%

 

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Equipment Segment Analysis

The equipment segment is divided into aseptic processing equipment and aseptic packaging. The aseptic packaging segment dominated the market, with a market share of around 59% in 2023. Aseptic processing systems are widely used in aseptic packaging to ensure the products won't become contaminated during packaging or container filling.

Application Segment Analysis

The application segment is divided into food and beverages and pharmaceuticals. The pharmaceuticals segment dominated the market, with a market share of around 55% in 2023. Aseptic processing systems are widely used to increase the longevity and maintain sterility of pharmaceutical products, which is expected to increase their demand in the pharmaceutic industry during the forecast period.

Some of the Key Market Players:
  • Dickinson and Co

  • GEA Group
  • IMA Group
  • Robert Bosch GmbH
  • Sealed Air Corporation
  • SPX Flow, Inc.
  • Amcor Limited
  • DuPont de Nemours, Inc.
  • Greatview Aseptic Packaging Co., Ltd
  • JBT Corporation
  • Schott AG
  • Sig Combibloc Group AG
  • Tetra Laval International

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2023 USD 10.6 Billion
Market size value in 2033 USD 18.2 Billion
CAGR (2024 to 2033) 5.6%
Historical data 2020-2022
Base Year 2023
Forecast 2024-2033
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East & Africa. Furthermore, the regions are further analyzed at the country level.
Segments Equipment, Application

Frequesntly Asked Questions

As per The Brainy Insights, the size of the aseptic processing systems market was valued at USD 10.6 billion in 2023 to USD 18.2 billion by 2033.

The global aseptic processing systems market is growing at a CAGR of 5.6% during the forecast period 2024-2033.

North America emerged as the largest aseptic processing systems market.

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This study forecasts global, regional, and country revenue from 2020 to 2033. The Brainy Insights has segmented the global aseptic processing systems market based on the below-mentioned segments:

Global Aseptic Processing Systems Market By Equipment:

  • Aseptic Processing Equipment
  • Aseptic Packaging

Global Aseptic Processing Systems Market By Application:

  • Food & Beverages
  • Pharmaceuticals

Global Aseptic Processing Systems Market By Region:            

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

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Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
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    • Usage rates of a particular product/service on certain demographics mainly focusing on the unmet prerequisites

Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
  • Purchasing managers, technical personnel, end-users
  • Key opinion leaders such as investment bankers, and industry consultants

Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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