Aeroengine Composites Market

Aeroengine Composites Market Sizes by Composite Type (Polymer Matrix Composites, Carbon Matrix Composites, and Metal Matrix Composites), By Aircraft Type (Commercial Aircraft, Military Aircraft and General Aviation Aircraft), By Component (Fan Blades, Fan Case, Guide Vanes, Shrouds and Other Components), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2024 to 2033

Base Year: 2023 Historical Data: 2020-22
  • Report ID: TBI-14373
  • Published Date: Jun, 2024
  • Pages: 238
  • Category: Chemicals & Materials
  • Format: PDF
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The global aeroengine composites market was valued at USD 2.42 Billion in 2023 and is anticipated to grow at a CAGR of 12.4% from 2024 to 2033. Aeroengine composites are advanced materials that create and advance resilient, weightless, and economical aircraft components. The demand for acquiring advanced aircraft has surged dramatically over the last decade due to a noteworthy elevation in passenger footfall and stringent emission protocols being implemented. Aircraft manufacturers across commercial, military, and general aviation domains have begun developing innovative aircraft models that necessitate engines possessing enhanced efficiency characteristics complemented by lower weights, thus underlining the mounting significance of ground-breaking element technologies such as composites to deliver these goals effectively. A boost is anticipated from entities endowed with superior technological expertise towards significantly augmenting engine composite technology operationally oriented prospects.

Market Introduction:

Modern aerospace engineering depends on a pivotal aspect, i.e., aeroengine composites. These materials fuse high-performance principles with advanced material science, making them integral in achieving top-notch aviation propulsion systems capable of enduring extreme conditions. Aeroengine composites consist of various synthetic elements engineered to possess exceptional strength-to-weight ratios, thermal endurance and fatigue resistance qualities; typically, they include carbon or glass fibers embedded within polymer matrices, enabling enhanced performance and efficiency standards in aviation. The definition hinges on deeply comprehending the complex interrelationships among material composition, structural design, and operational requirements characteristic of aircraft engines' environments. Essentially, composites in such settings must withstand extreme conditions involving high-velocity airflow, intense thermal gradients, mechanical stress and corrosive agents, which can amplify damage to gas turbine systems. Compared to traditional metallic materials with similar applications – these composite ones have an exceptional blend of qualities, including superior strength and resistance. Currently aeroengine composites are becoming crucial in aerospace applications.

Aeroengine Composites Market Size

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Recent Development
  • In November 2021: Albany International Corp. and Safran Aircraft Engines announced a collaboration extension through 2046. In 2006, Albany International and Safran signed the initial framework agreement to create a joint venture to develop high-tech composite parts (resin transfer molded and 3D woven) for aircraft engines, landing gears, and nacelles.   

Market Dynamics:

Drivers

Growing Emphasis on Operational Efficiency - The global aeroengine composites market is expanding due to the aerospace industry's pursuit of performance optimization and operational efficiency. Aircraft manufacturers and operators increasingly rely on lightweight materials like composites to achieve fuel efficiency, reduce emissions, and improve overall performance metrics. Aeroengine composites offer strength-to-weight ratios superior to other materials while providing corrosion resistance and fatigue resilience - making them ideal for aerospace applications. This aspect is particularly important in next-generation aircraft platforms such as narrow-body or wide-body commercial airliners. Composite material is essential in achieving fuel efficiency, extending range capabilities, and improving flexibility by enabling significant weight reductions while increasing structural integrity & durability. This factor is boosting the market growth and development.

Restraints:

High Cost Associated – The global aeroengine composites market is hindered by the considerable cost of researching, developing and producing advanced composite materials and substances. Unlike traditional metallic alloys that possess economies of scale from years of industrial use, making composites requires a complex fabrication process with strict quality control procedures involving specialized equipment - factors which drive up production expenses. In addition to this challenging factor, limited sourcing for raw materials like carbon fibers, epoxy resins or specialty additives leads manufacturers to face supply chain issues and geopolitical risks while dealing with price volatility. Consequently, these raw materials are more expensive in some regions. This aspect places significant obstacles on small and medium-sized enterprises within the industry's ecosystem.  

Opportunities:

Technological Advancements - Technological advancements in materials science greatly influence the technological advancements and innovation within the global aeroengine composites segment. Research initiatives focused on improving material performance, durability, and manufacturability have introduced new composite materials with capabilities tailored specifically for demanding aeroengine applications. The landscape of aeroengine composite materials is rapidly changing due to aerospace OEMs' continued investments to push boundaries towards excellence through innovative advances such as advanced carbon fiber composites offering improved mechanical properties or resin systems providing enhanced thermal stability and chemical resistance. These are the contributing factors toward driving competitive differentiation in this highly specialized industry. This factor is anticipated to provide lucrative growth opportunities over the years.

Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. North America region emerged as the most prominent global aeroengine composites market, with a 39.0% market revenue share in 2023. The region's account of advancing aerospace technology and industrial expertise has led to various companies specializing in composite materials, manufacturing processes, and engineering solutions for demanding aerospace applications within the aviation industry. Additionally, the region benefits from comprehensive regulatory standards set by the regulatory organizations that guarantee these composites' safety, reliability, and performance. Although this framework can add some compliance burdens and certification expenses on businesses operating within it, it also drives innovation improvements in quality assurance throughout the industry. This aspect fosters an environment characterized by technological advancement and product development, leading to more reliable products while increasing competitiveness across global markets. The regional market players also engage in various market strategies such as product innovation, product differentiation, mergers, acquisitions, partnerships, and strategic alliances to maintain their competitive edge.

North America Region Aeroengine Composites Market Share in 2023- 39.0%

 

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  • In July 2021: In Carlsbad, California, Pratt & Whitney established a new "Center of Excellence" for the engineering and developing ceramic matrix composites (CMCs). Dedicated to CMCs for aerospace applications, the new center will be an engineering, research, and low-rate production facility.
Composite Type Segment Analysis

The composite type segment includes polymer matrix composites, carbon matrix composites, and metal matrix composites. The polymer matrix composites segment dominated, with a market share of around 41% in 2023. Composite materials called polymer matrix composites comprise a polymer resin matrix strengthened with high-strength fibers. This results in an exceptional combination of strength, resistance, and lightweight and corrosion resistance. Polymer matrix composites are commonly used to create different engine components such as fan blades, compressor blades, interior structures and others due to their remarkable fatigue resistance, durability against shocks, and flexibility when designing them. Polymer matrix composites can remarkably reduce weight while maintaining optimal efficiency compared to traditional metallic alloys. Additionally, the cost-effective manufacturing process of polymer matrix composites makes it a desirable choice among aerospace manufacturers looking forward to achieving competitive costs alongside efficient production processes or aeroengine components.

Aircraft Type Segment Analysis

The aircraft type segment includes commercial aircraft, military aircraft and general aviation aircraft. The commercial aircraft segment dominated, with a market share of around 45% in 2023. Due to increasing passenger traffic, growing urbanization, and a boost in economic growth driving global demand for air transportation, commercial aircraft manufacturers are focused on manufacturing more fuel-efficient and environmentally friendly aircraft that adhere to strict emission regulations while meeting operational requirements. Composite materials are imperative in achieving these goals by allowing significant weight reduction, optimizing aerodynamics, and improving structural efficiency. This aspect leads to better aircraft performance capabilities, such as extended range with improved operating economics. The application areas within commercial aviation where composite technology leads include fan blades, compressor blades, nacelles (exhaust system), fuselage and other components.

Component Segment Analysis

The component segment includes fan blades, fan case, guide vanes, shrouds and other components. The fan blade dominated, with a market share of around 36% in 2023. Aerospace engines' thrust generation relies heavily on fan blades, accelerating airflow through bypass ducts and core. Consequently, these components play a critical role in propelling aircraft efficiently. Composite materials offer superior benefits compared to metallic options as they reduce weight while maintaining excellent fatigue resistance and aerodynamic efficiency, allowing for reduced fuel consumption, emissions reduction and cost savings from an operational standpoint of airlines globally due to their advantages over traditional metals counterparts. Henceforth, the fan blade segment's market share has seen significant growth within the global aerospace composites industry, with increasing demand expected as manufacturers work towards next-generation engines that prioritize sustainability benchmarks like fewer emissions or an increased fuel economy.

Some of the Key Market Players:
  • SGL Carbon SE
  • Albany International Corp.
  • Solvay S.A.
  • Comtek Advanced Structures Ltd.
  • DuPont de Nemours, Inc.
  • FACC AG
  • Hexcel Corporation
  • General Dynamics Mission Systems, Inc.
  • General Electric Company
  • GKN Aerospace Services Limited
  • Godrej & Boyce Manufacturing Company Limited
  • IHI Corporation
  • Honeywell International, Inc.
  • Rolls-Royce PLC
  • LMI Aerospace, Inc. (Sonaca SA)
  • BASF SE
  • Safran S.A.
  • Airbus SAS
  • Spirit AeroSystems Inc.
  • Teijin Limited

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2023 USD 2.42 Billion
Market size value in 2033 USD 7.78 Billion
CAGR (2024 to 2033) 12.4%
Historical data 2020-2022
Base Year 2023
Forecast 2024-2033
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East & Africa. Furthermore, the regions are further analyzed at the country level.
Segments Component, Composite Type, Aircraft Type

Frequesntly Asked Questions

As per The Brainy Insights, the size of the global aeroengine composites market was valued at 2.42 billion in 2023 to USD 7.78 billion by 2033.

The global aeroengine composites market is growing at a CAGR of 12.8% during the forecast period 2024-2033.

North America region became the largest market for aeroengine composites.

The rising adoption of aeroengine composites is driving the market's growth.

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This study forecasts revenue at global, regional, and country levels from 2020 to 2033. The Brainy Insights has segmented the global aeroengine composites market based on below-mentioned segments:

Global Aeroengine Composites Market by Aircraft Type:

  • Commercial Aircraft
  • Military Aircraft
  • General Aviation Aircraft

Global Aeroengine Composites Market by Composite Type:

  • Polymer Matrix Composites
  • Carbon Matrix Composites
  • Metal Matrix Composites

Global Aeroengine Composites Market by Component:

  • Fan Blades
  • Fan Case
  • Guide Vanes
  • Shrouds
  • Other Components

Global Aeroengine Composites Market by Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

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Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

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Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
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Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
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Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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