Cogeneration Plants Market

Cogeneration Plants Market Size by Technology Type (Gas Turbine-based Cogeneration, Steam Turbine-based Cogeneration, Combined Cycle Cogeneration and Reciprocating Engine-based Cogeneration), Fuel Type (Natural Gas, Biomass, Coal, Oil, Waste Heat Recovery and Biogas), Application (Industrial Sector, Commercial Sector, Residential Sector, District Heating and Waste-to-Energy), Capacity Size (Small-scale Cogeneration Systems, Medium-scale Cogeneration Systems and Large-scale Cogeneration Systems), End User Industry (Manufacturing, Food and Beverage, Chemicals and Petrochemicals, Paper and Pulp, Oil and Gas, and Metal and Mining), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2024 to 2033

Base Year: 2023 Historical Data: 2020-22
  • Report ID: TBI-14657
  • Published Date: Mar, 2025
  • Pages: 236
  • Category: Energy & Power
  • Format: PDF
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Segment Analysis

Regional segmentation analysis

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. Europe emerged as the most significant global cogeneration plants market, with a 36% market revenue share in 2023.

Currently, Europe leads the cogeneration plants market owing to the well-developed legislation, a focus on environmental issues, and the highly developed industrial potential. Energy efficiency and carbon reduction have been promoted notably by the European Union thanks to different directives like the EU's Renewable Energy Directive and the Energy Efficiency Directive that led to the adoption of cogeneration technologies. These regulations will enhance energy utilisation and encourage industry players to embrace cleaner options such as cogeneration. Furthermore, the availability and extent of energy networks across Europe support the increased number of cogeneration systems.

Europe Region Cogeneration Plants Market Share in 2023 - 36%

 

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Technology Type Segment Analysis

The technology type segment is divided into gas turbine-based cogeneration, steam turbine-based cogeneration, combined cycle cogeneration and reciprocating engine-based cogeneration. The gas turbine-based cogeneration segment dominated the market, with a market share of around 39% in 2023. The cogeneration plants market focuses on gas turbine-based cogeneration systems due to their effectiveness, adaptability, cost-efficiency, and ability to satisfy the energy needs of various enterprises. Innovative gas turbines are designed to simultaneously generate electricity and useful heat, thus making them appropriate for industries that require high energy outputs. The main strength of gas turbine-based cogeneration is that this Concept offers great efficiency in fuel-to-electricity and heat conversion. These systems can reach efficiency levels of 80-90%, which makes them far superior to the standard centralized power and heating systems. The final essential element that has contributed to the popularity of gas turbines is modularity about the fuel. They can use many types of fuel, such as natural gas, which is widely used in cogeneration plants because of its availability and relatively cheaper than other fossil fuels. They also can burn renewable gases such as biogas, which makes them even more environmentally friendly in the ever-growing push for sustainability. Moreover, gas turbines' cogeneration systems are regarded as reliable and high performers in operation.

Fuel type Segment Analysis

The fuel type segment is divided into natural gas, biomass, coal, oil, waste heat recovery and biogas. The natural gas segment dominated the market, with a market share of around 43% in 2023. The fuel type segment of the cogeneration plants market comprises natural gas due to lower cost, easy availability, and relatively lower emissions compared to other fossil fuels. Natural gas has good energy value and efficiency when used as a fuel in cogeneration gas turbine systems for electricity generation and heat supply. The first and most important factor is simply the availability of natural gas and its infrastructure in many countries. Currently, natural gas is easily accessible through preexisting pipelines and, therefore, can be easily tapped by cogeneration systems. That means fuel supply and price are solved through its infrastructure, which is great for companies and their energy expenses. Moreover, natural gas is cheaper to burn than coal or oil, and it releases less carbon emissions and pollution, which is in good stead given the growing global pressure on emissions and increased stringency of environmental standards. However, the evolution of new technologies such as combined-cycle gas turbine systems, which help utilise the gas efficiently, has added teeth to the structure and placed natural gas in a corner.

Application Segment Analysis

The application segment is divided into industrial sector, commercial sector, residential sector, district heating and waste-to-energy. The industrial sector segment dominated the market, with a market share of around 38% in 2023. The application segment most relevant to the cogeneration plants market is the industrial segment since manufacturing processes require significant energy and demand its availability and reliability. Apart from cost benefits, industrial application of cogeneration is also fostered by regulatory reforms demanding lower carbon emissions and improving their industries' sustainability. Since industries are significant emitters of greenhouse gases, cogeneration is more helpful in the current global regime than conventional energy systems while meeting governmental requirements and organizational sustainability targets. The industrial sector emerges as the most active sector impacting the cogeneration business due to high energy consumption, recognizing cost efficiencies of cogeneration and growing demand for sustainability in the energy industry.

  • In a recent meeting with Chhattisgarh Chief Minister Vishnu Deo Sai, Adani Group Chairman Gautam Adani revealed the company's intention to invest INR 60,000 crore to expand the group's power plants in Raipur, Korba, and Raigarh. The development will add 6,120 megawatts to Chhattisgarh's overall power-producing capability. Adani also pledged INR 5,000 crore to grow and develop the state's cement facilities. Additionally, Chhattisgarh was promised INR 10,000 crore over the following four years to fund tourism, healthcare, education, and skill development projects.

Capacity Size Segment Analysis

The capacity size segment is divided into small-scale cogeneration systems, medium-scale cogeneration systems and large-scale cogeneration systems. The small-scale cogeneration systems segment dominated the market, with a market share of around 36% in 2023. Small-scale cogeneration systems are the dominant capacity size that defines the cogeneration plants market as they are cost-effective, easy to install, and implement in numerous applications. Such systems are most commonly implemented in industries, commercial complexes, and residential regions with relatively low energy consumption since massive installations cannot be economically efficient. The lower initial costs and expenses make these systems viable to firms and organizations that need dependable onsite electricity generation but cannot afford the high initial costs of larger systems. These systems also provide the added benefit of being relatively easy to implement and having low interference levels with the preexisting infrastructure.

End-user industry Segment Analysis

The end-user industry segment is divided into manufacturing, food and beverage, chemicals and petrochemicals, paper and pulp, oil and gas, and metal and mining. The manufacturing segment dominated the market, with a market share of around 34% in 2023. The manufacturing industry is the largest consumer of cogeneration plants, particularly due to its high and constantly demanding energy. Sensitivity to electricity price changes is expected as electricity is a major input in many manufacturing processes, particularly in chemicals, paper, textiles, food processing, and metals, where electricity and heat are used for heating, drying, steam and mechanical processes. Cogeneration systems provide a very efficient answer to these twin demands of energy generation and the recovery of wasted heat to utilize in industries' processes. This flexibility of cogenerated power makes cogeneration the perfect candidate for manufacturers seeking more power usage efficiency and lower costs. Moreover, increasing concern about the environmental impact of energy production has forced several manufacturers to adopt the cogeneration system due to its clean characteristics urged by several regulatory agencies. Due to fairly priced, quality, and environmentally friendly energy, cogeneration has become an indispensable technology for the manufacturing industry globally, thus cementing its position in the cogeneration plants market.

  • Debate about India's commitment to purifying its polluted air has been reignited after the country's leading policy think tank suggested stopping equipment installation to reduce sulphur emissions at coal-fired power stations. India has some of the highest levels of air pollution in the world, endangering the economy and public health. The government set an initial deadline of 2017 for the installation of flue gas desulphurization (FGD) units at coal-fired power plants, threatening to close them if they did not comply with stricter emissions regulations. 2026 has been added to the deadline. According to the memo, NITI Aayog suggested that the federal environment and power ministries compel coal-based power plants to cease placing new orders for de-sulfurization equipment.

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This study forecasts revenue at global, regional, and country levels from 2020 to 2033. The Brainy Insights has segmented the global cogeneration plants market based on below mentioned segments:

Global Cogeneration Plants Market by Technology Type:

  • Gas Turbine-based Cogeneration
  • Steam Turbine-based Cogeneration
  • Combined Cycle Cogeneration
  • Reciprocating Engine-based Cogeneration

Global Cogeneration Plants Market by Fuel Type:

  • Natural Gas
  • Biomass
  • Coal
  • Oil
  • Waste Heat Recovery
  • Biogas

Global Cogeneration Plants Market by Application:

  • Industrial Sector
  • Commercial Sector
  • Residential Sector
  • District Heating
  • Waste-to-Energy

Global Cogeneration Plants Market by Capacity Size:

  • Small-scale Cogeneration Systems
  • Medium-scale Cogeneration Systems
  • Large-scale Cogeneration Systems

Global Cogeneration Plants Market by End User Industry:

  • Manufacturing
  • Food and Beverage
  • Chemicals and Petrochemicals
  • Paper and Pulp
  • Oil and Gas
  • Metal and Mining

Global Cogeneration Plants Market by Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

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Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

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Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
  • Industry/Market databases such as Statista, and Factiva provides market/industry insights and deduce certain formulations. 
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Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
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  • Key opinion leaders such as investment bankers, and industry consultants

Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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